ASSET Advanced Compressor Strip Down Rebuild Course

ADVANCED COMPRESSOR STRIP DOWN AND REBUILD COURSE – 5 DAYS

Compressor training course:-

Bauer Mariner 200 250 Bauer Capitano 140 Bauer Junior 100E, Bauer K-KAP Series, Coltri sub MCH6, Coltri sub MCH16, L&W Lenhardt & Wagner LW450ES *

Learn how to use and carry out routine servicing of all models… Then strip down, recondition & rebuild one*

• Brochure
• Course Fees
• Course Dates
• Bauer Servicing Technician Course

A new course introduced by popular demand to extend the capabilities of compressor operators who have already completed the Compressed Air Systems Management Course, and for Specialist Dive Industry personnel with responsibilities for the advanced strip down and rebuild repair of high-pressure divers breathing air compressors.

The course general maintenance, operation, standards, and relevant legislation across all major manufacturers’ products and the following specific topics.

Compressor Academic Development Work (day 1)

• Legal requirements & regulations
• Operator Instructions
• Air facts and pumping rates
• Single-stage compression – disadvantages
• Multi-stage compression
• Compressor Efficiency
• Determining Compressor size requirements
• 3 stages High-Pressure compressor – essential system parts.
• Water separator & filtration system
• Filter composition – chemicals used
• Air Quality Measurements – EN12021
• Air Quality Test Methods
• Lubrication methods and oil types
• Explosion hazards,
• Compressor use – essential operator tasks
• Compressor use – essential maintenance tasks
• Air bank usage
• V-belt adjustment
• Pulley wheel alignment
• 3 phase electricity supply fundamentals
• 3-phase Star-Delta Starter fundamentals
• 3-phase motor protection systems
• Advanced EN12021 Breathing Air Filtration System Design & PMV Dependency
• Water content of air at different temperatures
• Predicting Molecular sieve lifetime
• Predicting Activated Carbon lifetime
• Hopcalite requirements for carbon monoxide filtering
• Compressor and air storage systems horror stories, photo examples.
• Compressor Servicing Manuals usage
• Spare parts ordering
• Manufacturers product reviews
• THEORY EXAM

Workshop Session (day 2)

• Hands-on user servicing and run-up tests of (all models)
• Bauer Junior, Bauer Capitano, Bauer Mariner, K14
• Coltri sub MCH6, Coltri sub MCH16
• Workshop Session Days (3,4,5)

* Chose from either: – Bauer Junior, Bauer Capitano, Bauer Mariner, Coltri sub-MCH6, Coltri sub-MCH16

• Remove and replace protective guards
• Remove and replace intercooler pipes
• Remove and replace cylinder heads
• Remove and replace cylinder barrels
• Examine cylinder barrels for wear
• Examine bearings for wear.
• Strip down and adjust safety valves
• Strip down and rebuild the final Bauer p21 safety valve
• Strip down and adjust PMV
• Strip down and service Interstage condensate trap and replace filter
• Strip down and repack P21 filter
• Adjust the high-pressure Oil Pump setting of Bauer’s final stage lubrication system.
• Setup and use of Bauer B-timer Automatic filter monitor
• Use of interstage pressure gauges for fault finding.
• Test compressor to 330bars to confirm the integrity and lack of leaks
• Power consumption measurement – use of Voltmeter & clip-on ammeter.
• Rpm measurement methods
• Heat measurement of heads and intercooler functionality checks
• 3-phase wiring basics – Changing rotation direction of 3-phase electric motor
• 3-phase star-delta starter / 6-wire 3-phase motor basics. Adjusting Star-delta switch time.
• Petrol engine rpm regulator adjustment for correct rpm
• Alignment of drive motor and fan belt adjustment
• Pumping efficiency tests
• Compressor Log sheets use
• Introduction of faults to the compressor and technician booby traps
• EN12021 Air purity testing – preparation and test workshop following rebuild

Includes:

• ASSET/IDEST approved Compressed Air Systems Maintenance Certification establishing the legally competent person status of the technician to work on all compressed air systems
• All student training Manuals used during the course.
• All compressor spare parts & consumables used during the course
• Free Tea/Coffee and high-speed WiFi internet access at the training center
• There are no formal prerequisites for this course.

Key Benefits:

• Prevents costly damage to the compressor unit through lack of operator care
• Prevents costly damage or destruction of the dive centers scuba tanks through moisture damage resulting from the damp air supplied by an incorrectly cared-for compressor
• Provides proof of formal compressor and air bank training. When a new compressor stops working, manufacturers often blame the operator or the owner if the person responsible for the compressor operation has no training. If the compressor operator has formal training, the blame for compressor failure shifts to the manufacturer or supplier of the unit.

* Exact compressor models used for training may vary as older units are retired and newer units are brought into the technician training workshop.